Thursday, May 30, 2019

Essay --

1.Introduction 1.1Definition High zip up machining (HSM) enables an increase in efficiency, accuracy, productivity and quality of work-pieces as well as a reduction in costs and completion time compared to schematic machining. 1, 2HSM can trace back to early twenties of 20th century. However, the definitions of HSM are varied and complicated. The first definition is proposed by Carl Salomon in 1931. Salomons theory is that the chip-to- shot temperature will begin to decrease at a certain cutting speed which is 5 to10 times lavishlyer than conventional machining speed as shown in Figure 1. 1, 3 Figure 1 Salomons theoryNowadays, one popular definition of HSM is based on the DN ratio, which means the bearing stupid diameter (mm) multiplied by the maximum spindle speed (rev/min). For high-speed machining, the typical DN ratio is between 500,000 and 1,000,000. Moreover, HSM generally refers to end milling at high rotational speeds or surface speeds as shown in Figure 2. Figure 2 Hig h Speed MachiningHSM means utilizing cutting speed significantly higher(prenominal) than conventional machining speed. Generally, a specific range is used to quantitatively define machining speeds, which is shown as follows. 4High speed machining 600-1,800 m/min,Very high speed machining 1,800-18,000 m/min,Ultra high speed machining 18,000 m/min.The range of high speed milling is shown in Figure 3. Figure 3 Range of high speed millingThere is a comparison between conventional machining and high speed machining shown in the table. ParametersConventionalHSMThe tool/workpiece contact time Long unmindfulAccuracy mildHighCutting forceHigh LowSurface finishLow High Material removal rateLowHigh Cutting fluidNeed No need normall... ...lusionMachining processes are fundamental and essential steps in manufacturing engineering. HSM as a modern engineering science can bring about a dramatic increase in efficiency, accuracy, productivity and quality of work-pieces as well as a reduction in c osts and completion time. However, there are some disadvantages of HSM, which require to be overcome to realize scientific and economic benefits in a better way. Therefore, the potency improvement is proposed, such as the multi-purpose coatings as well as the combination with AR to become smart HSM. Additionally, it is of vital importance to hold and balance the tool properly to ensure the best performance. With the potential development in the future, HSM can find more applications in manufacturing engineering, and generate more perfect products in a more safe and effective method and finally contribute to the society.

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